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M 1000 E
Industrial
Technology & artisan quality
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VERSATILITY :
The versatility has always
been one of the technical advantage of the MAZZINI
Rapier Loom . The M1000E Loom permits the production of
the following types of fabrics : Combed Wool , Carded
Wool , Silk , Cotton , Jute , Polyester , Linen ,
Viscose , Denim , Furnishings Fabrics , Industrial
Fabrics and Technical Fabrics ( Kevlar , Filter fabric ,
light Carpet , Bouclè , Ciniglia , etc ) . |
The versatility of M1000E Loom is completed
thank the possibility to weave fabrics from 1.300 mm up to
3.600 mm ..
MAIN MOTOR :
The main working is effected by a 5,5 Kw motor . The Loom
can be equipped by a A.C. type motor or a Brushless type
motor .The electrical working consuption is 7-8 Amper .
GRIPPERS CONTROL :
The Grippers movement is effected by a couple of toothed
sector-pinion , drived by a eccentric , without the presence
of other gears , with the advantage to not have any problem
of phase or clearance in the time . The movement has a
minimum acceleration wheter in the moment of weft taking of
the carrying gripper or in the moment of the weft exchange
in the center . All the movements are closed in oil boxes
connected to the lateral loom shoulders . The change of the
fabric width can be effected in few minutes ( 15-20 minutes)
by very simple operations . These operations consist in a
simple internal adjustment inside the tapes movement boxes ,
without to line up the sliding plain neither to disassemble
the tapes and toothed wheels .
REED MOVEMENT :
The reed movement is effected by two couples of positive
cams that are installed inside of oil boxes fixed on the
lateral shoulders of the loom . The cams couples are
installed on the main shaft ( camshaft) ; The main shaft is
a whole shaft without any connection joint , to guarantee in
the years , independently of the speed , a total absence of
clearance and vibrations . The cams outline is 145° and
permits to obtain the maximum noiseless and the absence of
vibrations .
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LUBRIFICATION
:
All the main mechanical parts are closed in oil boxes , to
avoid mechanical maintenance operations and to reduce ,considerably,
the check and cleaning time . A only oil centralized pump
effects the lubrification of the central bush of the reed
shaft .
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WEFT
SELECTION :
The weft selection is controlled by C1000 Controller
. The selection is trasmitted from the controller to
the selector up to 8 colours with positive selection
. The weft selector changes , by 8 magnets , the
electrical impulse in mechanical movement with the
result to put the weft in front of carrying gripper
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PICK FINDING :
The pick finding is automatic, controlled by Controller
C1000 . When the machine stops for a warp or weft brekage
the Controller C1000 predisposes the pick finding without
moving the dobby .
GRIPPERS :
The Grippers are installed on flexible tapes . The body is
steel covered with hard chromium to protect them from the
wear . The grippers geometry permits to weave every type of
weft . The M1000E loom can be equipped also by positive
grippers whose characteristic is to take and exchange the
weft in positive way , permitting the weaving of very
special wefts ( bouclè , ciniglia , light carpet ,etc ) .
ELECTRONICAL FABRIC TAKE UP :
The fabric Take Up is electronic and it is controlled by
Controller C1000 . The adjustment of the fabric density can
change from 35 up to 570 weft per decimetre .
ELECTRONICAL
WARP LET OFF :
The warp Let Off is
electronic and it is controlled by Controller C1000 . Thank
to the sensitivity and the regularity of the warp-bar
system, of the analogic sensor and of the software system ,
the warp Let Off assures a costant tension of the warp from
beginning up to the end of the weaving .
MAINTENENCE
COSTS:
The M1000E loom
maintenance cost is very low , about 1% per year , of
purchase loom price .

C
C
HEALD FRAMES MOVEMENT :
The heald frames movement can be effected with the following
systems :
a- Cams movement
b- Electronic rotary Dobby up to max . 28 shafts .
c- Jaquard : The loom M1000E can be equipped by electronical
Jaquard .
AFTER SALE SERVICE :
We can guarantee a perfect after sale service , because we
produce inside of our company ALL the loom parts (
mechanical and electronical parts ).
CONTROLLER C1000 :
The main functions of
C1000 Controller are the following :
- Indication and
elaboration of the statistic and operative data
- Programming of dobby
and weft selector programs
- Programming and
control of the warp Let Off
- Programming and
control of the fabric Take Up
- Programming of the
time start and ramp of the main motor
- Programming of time
start and ramp of warp Let Off motor and Take Up motor .
- Programming of the
anti-defect systems for the warp and weft stops .
- Programming of the
fringe weaving ( weaving without weft )
- Programming the weaving
with different weft density fields ( up to n° 8 weft density
fields )
Loom Reed
Widht
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Max Speed –
RPM
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1.900 mm |
520 |
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2.100 mm |
500 |
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2.500 mm |
390 |
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3.300 mm |
330 |
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3.600 mm |
280 |

MAZZINI s.a.s. Italy
Via Gioberti n° 56 51031 Agliana (Pistoia) Italy
Partiva Iva: 00089230478
Tel. e Fax: +39.0574.718.056
E-mail:
mazzinisas@libero.it

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